Recap of April 2011 Section Meeting at Snap-On Tools


April Section meeting at Snap-on:


Kenosha, WI
was the site of the April section meeting at Snap-on Tool. The meeting had 80 people in attendance and started off with a self-paced tour of their impressive museum. Then, the group was invited to the on-site cafeteria to enjoy a delicious dinner sponsored by Snap-on. After a short introduction the group divided into three teams for interactive presentations.

At the end of the meeting each person received a specialty Snap-on wrench with the SAE logo engraved into the steel and packaged in a custom display. Many thanks to Snap-on for hosting one of this year’s best meetings. We hope to see Snap-on again next year for a tour of their manufacturing facility, guaranteed to be another outstanding meeting!

“Terrific job, excellent meeting”

“The Snap-on team was extremely well coordinated” – J.Ryan

“One of the best SAE meetings I attended in 37 years!” – D.Karlak



Company Representatives

 

Milwaukee Section’s Ambassadors to their Company

Company representatives help in several ways:


·
Promote the benefits of SAE to their colleagues and management

· Circulate the Newsletter/monthly event notices within their company

· Encourage regular section meeting attendance

· Are a conduit to the SAE Milwaukee section board for continuous improvement

Company reps wear their SAE logo’d apparel frequently to promote SAE at their company and become identifiable for colleagues to ask questions.

We thank our section’s Company Representatives for their Work throughout the year:

Doug Kautzer – Briggs & Stratton

Ken Traub – Bosch Rexroth

Dan Nehmer – BRP US Inc.

Cara Kazda – Cummins, Inc.

Kevin Konkle – Dresser Waukesha/GE

Bernard Krauska – DRS Technologies

Kurt Person – HB Performance Systems

Mike Freisleben – Husco International

Roger Shirk – John Deere Horicon Works

Bob Bonneau – Kohler Company – Engines

Vigit Jayasheela – Kohler Company – Power Systems

Bob Satori – Manitowoc Company

Pete Chisholm – Mercury Marine/Brunswick

Jim Ryan – Bucyrus International/Caterpillar

Ray Ryan – Oshkosh Corporation

Josh Rayeske – Strattec Security Corporation

Drew Boyer – Modine Manufacturing

For more information about SAE Milwaukee Section’s Company Representation program, please contact either Tony Grant/Hamlin Inc tony.grant@earthlink.net or Wayne Richter at richterway@sbcglobal.net.

 

HB Performance Systems Introduces Trail Trac 1.0 at 2011 SAE Clean Snowmobile Challenge

HB Performance Systems Inc, or ‘Hayes’, was excited to offer another consecutive year of CSC support in 2011. In addition to technical support and administrative help, Hayes offered students access to new braking technology to potentially expand scope and increase innovation even further during future competitions. Hayes TrailTrac 1.0 is a controlled braking technology, similar to Anti-Lock Braking (ABS), and applicable to snowmobiles. About 50 interested students and industry participants were provided the opportunity to ride the Hayes snowmobile equipped with this technology, and compare ‘system on’ and ‘system off’ modes. All riders, inexperienced to highly experienced, gave positive feedback that they were impressed with the targeted benefits which were improved braking controllability and confidence. This feedback was no surprise for the Hayes team as this and similar technology for offroad power sports vehicles, such as ATV’s and UTV’s, has been in development in some cases for more than 5 years. Other opportunities were also offered, such as during the combined CSCSAE-Milwaukee Chapter meeting, to learn from presentation about new Hayes products and technologies.

In addition to the snowmobile demonstration Hayes allowed a sneak peak at another vehicle throughout the week, a UTV, which was equipped with similar technology (dubbed TrailTrac 3.0).

Students and industry participants involved with CSC are typically more experienced and focused on ‘going’ (emissions and noise) versus ‘stopping’ (braking) by nature of the competition and its history. Perhaps because of the technical similarities and inherently similar engineering challenges, such as adapting complex software control to achieve a desired vehicle behavior, interest in the new controlled braking technology was overwhelming.

Hayes was pleased to once again support the CSC. We thank you SAE, the students and industry representatives, for their review and interest in Hayes and its new technologies!


HAYES is excited about their growth and as a result is actively hiring. Find out about their employment opportunities in the “Job Postings” section of the website.

 

2011 Clean Snowmobile Challenge Event Summary


 

Houghton , MI provided extremely cooperative weather from March 7-12th for this years Clean Snowmobile Challenge (CSC) event. A record number of 20 teams have entered this year’s competition featuring 7 all electric sleds. Traditional internal combustion powered sleds will focus on fuel efficiency.

The SAE International Clean Snowmobile Challenge (CSC) is an engineering design competition for college and university student members that challenge engineering students to reengineer an existing snowmobile to reduce emissions and noise. Their modified snowmobiles will compete in a variety of events including: emissions, noise, fuel economy/endurance, acceleration, handling, static display, cold start and design.

This year’s 1st place winner overall in the internal combustion (IC) class was Clarkson University (New York). Milwaukee Section’s UW-Madison followed close behind for a 2nd place overall. UW-Madison’s IC sled also won awards for Best Emissions, Lowest In-Service Emissions, and Best Design. Their Zero Emissions(ZE, battery operated) sled won 1st place overall in the ZE class. Michigan Tech University won Rookie of the Challenge award for their pioneered ZE sled entry. UW-Madison’s ZE entry also won awards for Best Range Event and Drawbar Pull Event. Congratulations to the Milwaukee Section collegiate participants!




Find more info on this year’s competition at MTU’s CSC website:
http://www.mtukrc.org/snowmobile.htm

Be sure to visit http://blizzard.mtukrc.org/~csc2011 vid/index.htm to review videos of the event action!

Chevrolet and Road America Announce Alliance


Official Vehicle Program, Corvette Bridge, and Corvette World Tribute Highlight New Promotional Partnership at Wisconsin Track.

DETROIT, Feb. 9, 2011 – Chevrolet and Road America announced a multifaceted marketing partnership that will put Chevrolet in the spotlight at one of America’s premier racing venues. Chevrolet is now the Official Vehicle of Elkhart Lake’s Road America, the renowned Corvette Bridge will return to the historic track, and the Corvette World Tribute will celebrate Corvette’s rich racing heritage.

“As we celebrate Chevrolet’s 100th birthday, it’s fitting that two icons of American racing, Chevrolet and Road America, join forces,” said Jim Campbell, Chevrolet U.S. Vice President for Performance Vehicles and Motorsports. “Road America has played a prominent role in Chevrolet’s racing programs for more than 55 years, and we look forward to even more success at this magnificent Wisconsin venue.”


Official Vehicle Program, Corvette Bridge, and Corvette World Tribute Highlight New Promotional Partnership at Wisconsin Track.

DETROIT, Feb. 9, 2011 – Chevrolet and Road America announced a multifaceted marketing partnership that will put Chevrolet in the spotlight at one of America’s premier racing venues. Chevrolet is now the Official Vehicle of Elkhart Lake’s Road America, the renowned Corvette Bridge will return to the historic track, and the Corvette World Tribute will celebrate Corvette’s rich racing heritage.

“As we celebrate Chevrolet’s 100th birthday, it’s fitting that two icons of American racing, Chevrolet and Road America, join forces,” said Jim Campbell, Chevrolet U.S. Vice President for Performance Vehicles and Motorsports. “Road America has played a prominent role in Chevrolet’s racing programs for more than 55 years, and we look forward to even more success at this magnificent Wisconsin venue.”

The scenic 4-mile, 14-turn track known as “America’s National Park of Speed” hosts events that span the spectrum of motorsports, including the American Le Mans Series, NASCAR Nationwide Series, GRAND-AM Rolex Sports Car Series, AMA Superbike, SCCA June Sprints and National Championship Runoffs, and historic car and motorcycle events.

“Road America is proud to renew a partnership with Chevrolet,” said George Bruggenthies, Road America president and general manager. “Chevrolet’s significant mark on the circuit over the past 55 years will make it a pleasure to promote not only their brand but their successful presence in the American Le Mans Series, GRAND-AM, NASCAR Nationwide Series, vintage racing and club racing. The return of the Corvette Bridge will be a great landmark for our fans at the track and our TV audience.”

A ceremony will be held to rededicate the famed Corvette Bridge, which spans the track at Turn 6. The Corvette Bridge was a signature landmark at the track from 1963-81, and the Corvette logo reappeared on the crossover in 1992. The Corvette World Tribute, to be held on Sunday, Aug. 21, 2011, following the seventh round of the ALMS, will include a Corvette racers reunion, club and pro series races, a concours, parade laps and other activities. Road America is working with the Registry of Corvette Race Cars (RCRC) to coordinate the Corvette World Tribute.

MSOE Hybrid Team 2011


MSOE Formula Hybrid Team to Compete in Formula-Hybrid Competition

This spring, the MSOE Formula Hybrid team will compete against more than 30 other schools from around the world in Loudon, New Hampshire in the Society of Automotive Engineers 2011 Formula Hybrid competition. This international event takes place May 1 through May 4 and will test the design, reliability, performance, acceleration, and endurance of each team’s hybrid racecar.

The 16-person team is a mix of mechanical, electrical, computer, and software engineers, including both upper and lower classmen. The mix of engineering skills and backgrounds is essential in successfully accomplishing the team’s complex and diverse goals.

By competition, the team hopes to shed over 300 pounds from the previous vehicle to increase efficiency. In addition, they are implementing a software-controlled electronic differential, an onboard power generation system, and weight-reduced brakes and uprights. Most importantly, their aerodynamic vehicle will get its hybrid power from lithium ion batteries, generously donated by Milwaukee Electric Tool.

“We have a lot of work ahead of us, but have come a long way and have strong backing from our sponsors such as Rockwell Automation, I’m confident of our ability to achieve great things,” says Sven Krause, Team Leader. “Despite only our second year, we have the chance of really becoming a dominant force at the international competition.”

More information about the MSOE Formula Hybrid team and its progress can be found at http://www.msoeformulahybrid.com. For more information about the SAE Formula Hybrid competition, visit http://www.formula-hybrid.org/index.php.

Clean Snowmobile Challenge 2010

 

SAE’s Clean Snowmobile Challenge and UW Madison were both again successful! Congratulations to UW for capturing both titles, and our Michigan Tech team for taking second. “It came down to having a running sled the whole time,” said team captain Jacob Mauermann. “The warm weather made it difficult for everyone, so at the end of the day, it was about reliability as much as design.” The team focused on improving emissions in its internal combustion entry and on reducing noise in the battery-powered zero emissions snowmobile. “We built a brand-new zero emissions sled and switched to a direct drive belt,” said Mauermann, adding that the team tested the sled exhaustively before the competition.

Held at the University’s Keweenaw Research Center, the Clean Snowmobile Challenge is a collegiate design competition of the Society of Automotive Engineers. Engineering students from participating schools take a stock snowmobile and re-engineer it. Their aim: to reduce emissions and noise while maintaining or boosting performance. The Challenge also has a division for battery-powered sleds. The zero emissions category is sponsored by the National Science Foundation, which uses electric snowmobiles while conducting research in pristine arctic locations.

 

SAE’s Clean Snowmobile Challenge and UW Madison were both again successful! Congratulations to UW for capturing both titles, and our Michigan Tech team for taking second. “It came down to having a running sled the whole time,” said team captain Jacob Mauermann. “The warm weather made it difficult for everyone, so at the end of the day, it was about reliability as much as design.” The team focused on improving emissions in its internal combustion entry and on reducing noise in the battery-powered zero emissions snowmobile. “We built a brand-new zero emissions sled and switched to a direct drive belt,” said Mauermann, adding that the team tested the sled exhaustively before the competition.

Held at the University’s Keweenaw Research Center, the Clean Snowmobile Challenge is a collegiate design competition of the Society of Automotive Engineers. Engineering students from participating schools take a stock snowmobile and re-engineer it. Their aim: to reduce emissions and noise while maintaining or boosting performance. The Challenge also has a division for battery-powered sleds. The zero emissions category is sponsored by the National Science Foundation, which uses electric snowmobiles while conducting research in pristine arctic locations.

The University of Wisconsin-Madison’s internal combustion sled received the Gage Products Award for Best Fuel Economy, the AVL Award for Best Emissions, the Sensors Inc. Award for Lowest In-Service Emissions and the BlueRibbon Coalition Award for Most Practical Solution. Its battery-powered entry received the SAE Award for Best Design in the zero emissions category.

Michigan Tech’s snowmobile took second place in the internal combustion category, equaling last year’s finish. It also received the SAE Award for Best Design in the internal combustion category, the Land and Sea Award for Best Performance and the Altair Engineering Award for Design Simulation. “We did lots of design and analysis, and it paid off,” said team captain Josh Ball. “Everything we designed held up pretty well for us.”

Clarkson University’s zero emissions entry took second place in that category and also took the CH2M HILL Polar Service Range Event Award and the Keweenaw Research Center Draw Bar Pull Award.

The University of Idaho finished third in the internal combustion category, earning the International Engineering and Manufacturing (Woody’s) Award for Best Acceleration, the Polaris Industries Award for Best Handling and the DENSO Corporation Award for Best Ride.

The State University of New York at Buffalo finished fourth in the internal combustion category. The only diesel-powered sled in the Challenge, it took the PCB Group Award for Quietest Snowmobile, the Caterpillar Corporation Award for Innovation and the Aristo Catalysts Inc. Award for Most Improved Snowmobile.

Kettering University took fifth place in the internal combustion category.

McGill University finished third among the zero emissions sleds.

The University of Minnesota-Duluth received the Hawk Technology Safety Award.

The A&E Inc. Tools and Ken Cook Publications Award for Serviceability was given to the South Dakota School of Mines and Technology.

Newcomer North Dakota State University received the Rookie of the Challenge Award.

And the University of Wisconsin-Platteville team members were honored with the Bill Paddleford Founder’s Award for Most Sportsmanlike Conduct for the help they provided to North Dakota State’s team during its first year at the Challenge.

None of the Clean Snowmobile Challenge events had to be cancelled, despite an early spring thaw and temperatures that occasionally soared into the 60s. Saturday’s handling and acceleration events were held on a raised track that was assembled for the occasion. “We had guys picking up snow with a front-end loader and literally making a snow road,” said Jay Meldrum, co-director of the Challenge. “It’s amazing what they were able to do.”

William Predebon, chair of the mechanical engineering-engineering mechanics department and the Challenge’s other co-director, praised the efforts of the KRC staff in bringing the Challenge to a successful close. “No one else had any more snow than we did this year,” he said. “Without the efforts of these guys and without this facility, we couldn’t have pulled it off. They did a great job.”

Consider joining us next year, up at Houghton, MI. The Clean Snowmobile Challenge continues to grow each year in participation, as well as the value and significance of this initiative.

For details, videos and pics, go to http://www.mtukrc.org/snowmobile.htm

For the media release: http://www.mtu.edu/news/stories/2010/march/story24850.html

Recap of February Section Meeting

Our February meeting shared two innovative and different companies and presentations, along with a tour from Friction Stir Link. The tour and demonstration of the friction stir process offers opportunity for manufacturers and fabricators to create a weld in aluminum that is more consistent, cleaner and stronger than other any other method, and the only process to satisfy the Navy’s demands for the their new Littoral Combat Ships, featuring the stealth design. The presentation by John Hinrich, owner of Friction Stir Link and Bruce Halverson, QA Mgr. of Marinette Marine was an informative compliment to how well they have pushed this technology forward together.

Tom Dougherty (Pres. of Monolith Engines) then shared his design, features and challenges of his new opposed-piston engine. Tom has invested many years to get to these prototypes, has now successfully been awarded necessary patents, and welcomed SAE Members to come along-side to mechanically help and improve his efforts. We want to thank and cheer-on these two Section companies!

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